Mold making / Hot pressing / Cutting / Sewing / Inspection / Packing
Capabilities
Every production step, set up for custom work
Each order moves through the same six stages, so a new design gets the same care and consistency as a long-running reorder.
- 01
Mold making
Aluminum molds for shells and trays, machined to your approved 3D drawing and ready for sampling within days.
- 02
Hot-press molding
EVA sheet and outer fabric are heated and pressed together in one step, forming a rigid shell with a clean, bonded surface.
- 03
Cutting and trimming
Molded shells are trimmed by hand, and trays and sponge inserts are die-cut to the exact outline of your product.
- 04
Sewing and assembly
Zippers, binding, handles and pockets are sewn by experienced operators on lines set up for each order.
- 05
Quality control
Every order is inspected at incoming materials, first article, in-line and final random stages.
- 06
Packing and export
Polybags, color boxes and export cartons with shipping marks, packed to your specification and ready to ship.
Quality control
Four checkpoints on every order
Problems are cheapest to fix before they are sewn in. That is why inspection starts with raw materials, not finished cases.
- 01
Incoming materials
Fabric, EVA sheet, zippers and trims are checked for color, thickness and hardness against approved references.
- 02
First article
The first pieces off the line are compared with your approved golden sample before full production starts.
- 03
In-line inspection
Inspectors check pressing, stitching and zipper function at each station while the order is running.
- 04
Final random inspection
Finished cases are sampled to AQL 2.5 for fit, appearance and function before they are packed.
Consistency
What stays the same from sample to shipment
Golden sample on the line
Your approved sample is sealed and kept at the production line as the reference every piece is checked against.
Material testing on request
We work with fabric and foam suppliers who can provide REACH, RoHS and Prop 65 test reports, and we can arrange third-party lab testing for your order.
Export-ready packing
Cartons are packed to your quantity per carton, labeled with shipping marks and barcodes, and documented for sea, air or express freight.
