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Customization

Every case is built to order

Choose each layer of your case, from the outer fabric to the foam, interior, hardware, branding and packaging. Our engineers turn your choices into a 3D drawing and a physical sample.

Case builder

Design your case

Pick the shape, size, fabric, zipper, interior and logo. The preview changes as you go, and when it looks right, send the design to us for a quote.

Live preview

YOUR LOGOYOUR LOGO

Your design

Case type
Headphone & Audio Cases
Shape
Rounded
Inner size
200 × 150 × 60 mm
Shell fabric
Black 1680D
Zipper
Black
Interior
Molded EVA tray, mesh pocket in lid
Extras
Carry handle
Branding
Debossed logo, "YOUR LOGO"
Quantity
Not sure yet
01Case type
02Shape
03Inside size

Length × width × depth of the space your product needs, in millimeters. Leave blank if you are not sure yet.

04Shell fabric
05Zipper color
06Interior

Switch the preview to Open to see the inside.

07Extras
08Logo
09Quantity
10Send your design

We reply with pricing, material suggestions and a sample plan.

Your design summary is sent with your request. We only use your details to reply.

Construction

What an EVA case is made of

An EVA case starts as a flat sheet of ethylene-vinyl acetate foam laminated with fabric. Heat and pressure in an aluminum mold turn it into a rigid shell that springs back after an impact. A tray, a lining and a zipper finish it.

Because every layer is chosen separately, a case can be made lighter, stiffer, softer to the touch or more water-resistant without changing the rest of the design.

Fig. 01 / Molded EVA case, exploded view

  1. 1Outer shell1680D polyester, PU leather, nylon or lycra
  2. 2Lid liningMesh pocket, elastic straps or velvet
  3. 3Molded trayEVA or sponge, cut to your product
  4. 4EVA body3–6 mm foam, 60–75° Shore C

Options

Six layers you control

Mix and match freely. If you are not sure what fits, tell us how the case will be used and we will recommend a combination.

  • 01

    Outer shell

    The fabric pressed onto the EVA sets the look, the feel and how well the case shrugs off water and scuffs.

    • 1680D, 1200D and 600D polyester
    • Nylon and ripstop
    • PU leather and microfiber
    • Lycra and jersey stretch fabric
    • Carbon-texture PU
    • PVC and coated fabrics
  • 02

    EVA foam

    Thickness and hardness decide how rigid the case feels and how much impact it absorbs.

    • 3–6 mm shell thickness
    • 60–75° Shore C hardness
    • Black, gray or color-matched foam
    • Density tuned to your product weight
  • 03

    Interior

    Hold the product in one exact position and give every cable and accessory a place of its own.

    • Molded EVA tray
    • Die-cut sponge insert
    • Velvet or flocked lining
    • Mesh and zipper pockets
    • Elastic straps and loops
    • Hook-and-loop dividers
  • 04

    Closures and hardware

    Zippers, pullers and carry options chosen for daily use and matched to your brand colors.

    • Nylon, metal or water-resistant zippers
    • Single or two-way sliders
    • Custom rubber, metal or leather pullers
    • Handles, hand straps and shoulder straps
    • Carabiners, D-rings and belt loops
  • 05

    Branding

    Put your logo where customers see it first, in a finish that lasts as long as the case.

    • Debossed or embossed logo
    • Rubber or silicone patch
    • Screen and heat-transfer printing
    • Metal nameplate
    • Embroidery and woven labels
  • 06

    Packaging

    Cases arrive ready for your assembly line, your warehouse or the retail shelf.

    • Individual polybags
    • Printed color boxes and sleeves
    • Barcode and SKU labels
    • Export cartons with shipping marks

Finishes

Popular shell finishes

A starting palette. At production quantities, fabric, zipper and puller colors can be matched to your Pantone references.

  • Black 1680D
  • Charcoal nylon
  • Navy polyester
  • Stone PU
  • Tan PU leather
  • Signal orange
  • Forest lycra
  • Carbon texture

Process

From brief to delivery in six steps

You approve a 3D drawing and a physical sample before anything goes into mass production.

  1. 011–2 days

    Brief and quote

    Send your product, quantity and target price. We confirm materials and send a quote with tiered unit prices.

  2. 022–3 days

    3D design

    Our engineers model the shell and tray around your product dimensions, 3D file or sample, and send drawings for approval.

  3. 035–7 days

    Mold and sample

    We machine an aluminum mold and press a physical sample in your chosen fabric, color and branding.

  4. 04Your schedule

    Sample approval

    You test the fit and finish. We adjust the tray, fabric or logo until the sample is exactly right.

  5. 0515–25 days

    Mass production

    Hot pressing, cutting, sewing and zipper assembly on dedicated lines, with inspection at every station.

  6. 062–3 days

    Inspection and shipping

    Final random inspection, export cartons, shipping marks and documents for sea, air or express freight.

Your brief

What to send us for a fast quote

The more we know up front, the more accurate your first quote and sample will be. Anything you do not have yet, we can work out together.

  • Product dimensions, a 3D file (STEP or STL) or a physical sample
  • Order quantity and your target unit price
  • Preferred fabric, colors and zipper style
  • Logo file (AI, PDF or SVG) and where it should go
  • Packaging needs and the delivery destination

Ready when you are

Start with a quick brief

Share what you know today. We reply with questions, material suggestions and a quote you can compare.

Request a quote
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